Osprey Aerial Systems

Osprey Aerial Systems Consulting was founded by Pegah Mahani, an experienced aerospace engineer with a focus on both problem-solving and innovation. With decades of experience at Boeing, Bombardier, and Sikorsky, we specialize in delivering tailored solutions for complex engineering challenges.

Our Services

    • Advanced Finite Element Analysis (FEA): Using state-of-the-art FEA tools, we analyze complex structural components, such as fuselages, wings, and engine mounts, to evaluate their strength, fatigue resistance, and performance under various stress conditions.

    • Stress and Strain Analysis: Our team conducts detailed analyses to assess how materials and structures will respond to forces like pressure, vibrations, and aerodynamic loads in real-world conditions.

    • Fatigue & Damage Tolerance Analysis: We assess the impact of repeated loading on structural integrity, ensuring that your designs will withstand prolonged service without failure..

    • Integrated Design and Analysis: We streamline the design and analysis process by integrating tools like CAD, CAM, and FEA into a unified workflow. This allows for real-time feedback, reducing the time it takes to identify potential issues and improve designs.

    • Automation of Analysis Procedures: We implement automated workflows for repetitive analysis tasks, reducing time and human error while maintaining accuracy in large-scale aerospace projects.

    • Collaboration Tools: Our team works closely with yours, using cloud-based platforms to share models, results, and feedback seamlessly, ensuring constant communication and collaboration across departments.

  • 1. Creating Innovative Designs:

    • Lightweight Structures: By using advanced materials such as composites and alloys, we help design lightweight yet highly durable aerospace components, improving fuel efficiency, performance, and reducing overall weight.

    • Optimization for Aerodynamics and Structural Integrity: Through iterative design processes and advanced simulations, we create designs that optimize both aerodynamics and structural strength, ensuring the safety and efficiency of the aircraft.

    • Advanced Materials Selection: We help select and incorporate cutting-edge materials, such as carbon fiber reinforced polymers (CFRPs) or titanium alloys, to meet specific performance requirements and regulatory standards for aerospace applications.

    2. Compliance and Certification Support:

    • Aerospace Standards & Regulations: We ensure that all structural analysis adheres to industry standards and regulatory bodies like the FAA (Federal Aviation Administration) and EASA (European Union Aviation Safety Agency). Our work supports certification processes to guarantee the safety and airworthiness of your designs.

    • Crashworthiness & Safety: We evaluate and enhance the crashworthiness of aerospace structures, ensuring they meet stringent safety protocols to protect passengers and crew.

    3. Sustainability in Aerospace Design:

    • Green Aerospace Solutions: We incorporate sustainable design principles to reduce environmental impact, improve energy efficiency, and explore new eco-friendly materials for future aerospace systems.

    • Energy-efficient Aircraft Structures: We optimize designs to reduce drag, minimize fuel consumption, and improve overall system efficiency, contributing to the development of greener aircraft.

about us:

With over two decades of expertise in engineering and manufacturing development, we specialize in the analysis of primary and secondary aircraft structures, as well as advanced manufacturing processes. Our capabilities extend beyond engineering to encompass product management and process optimization.

Grounded in a strong foundation of flight testing, manufacturing and structural evaluation, we lead initiatives that drive innovation, enhance efficiency, and improve performance across the aviation industry. Committed to excellence, we continuously push the boundaries of technology to advance safety, sustainability, and operational effectiveness.

Projects we worked:

  • Lear 45, B777F, B747-8F, B787-8, B787-9, B787-10, B737Max-8, B737Max-10, B777X-9, B777X-8F, B-52, Bombardier C-Series (A220), Sikorsky CH53K, Mitsubishi Regional Jet (MRJ)

  • Google Sidewalk labs, NAVAIR, Boeing, Sikorsky, MRJ, Bombardier.